Calcutta Pipe Fitting Center
Forged Fittings
Forged steel fittings are pipe fittings that are made from forged carbon steel material. Forging steel is a process that creates very strong fittings. Carbon steel is heated to molten temperatures and placed in the dies. The heated steel is then machined into the forged steel fittings.
Forged fittings are made by hammering a piece of metal into the desired shape, which increases its strength and durability compared to other types of fittings. The forging process involves heating the metal to a high temperature, then shaping it with a hammer or press.
The Forged Pipe Fittings are used for high pressure applications in petrochemical, oil & gas, power generation, shipbuilding, aerospace, boiler, heat exchanger and pressure vessel industries.
Our entire range of forged stainless steel fittings, forged steel pipe fittings, and forged alloy steel pipe fittings are appreciated for high durability, dimensional accuracy, smooth finish, leak proof and corrosion resistant features.
The Manufacturing Process of Forged Pipe Fittings
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Heating the Steel:
The first step in the process of manufacturing forged pipe fittings is to heat the steel. The steel is heated to a temperature that is above the recrystallization temperature of the metal. This temperature is necessary to make the steel soft and malleable.
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Forming the Steel:
Once the steel is heated, it is placed into a forging press. The press applies pressure to the metal, shaping it into the desired form. The press can be a mechanical press, a hydraulic press, or a hammer. The type of press used depends on the size and shape of the fitting being made.
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Machining the Fittings:
After the fitting is forged, it is then machined to the final size and shape. This involves cutting, drilling, and threading the fitting. The machining process is critical to ensure the fitting is made to the required specifications.
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Heat Treatment:
After the machining process, the fitting is heat-treated to increase its strength and hardness. The fitting is heated to a high temperature and then cooled rapidly. This process is called quenching. The fitting is then tempered to reduce its brittleness.
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Heat Treatment:
After the machining process, the fitting is heat-treated to increase its strength and hardness. The fitting is heated to a high temperature and then cooled rapidly. This process is called quenching. The fitting is then tempered to reduce its brittleness.